| |
In the simplest terms, sourcing entails
"buying a product". So presumably, if you have the need for
a product and know the cost at which you want to buy it, and
you can find someone who can sell it to you, it should be a
straightforward transaction. What happens in reality is often
somewhat different.
The Sourcing Process
You start with a product in mind, with certain specifications.
You build certain sales projections based on past performance,
forecasts etc., you evaluate supply bases, select one or more
suppliers, factor in a logistical plan to get the product from
your supplier to your distribution centre or stores, manage
the communications, often including information technology to
control the 2-way flow of information, and finally hope to achieve
the margins that you had planned for. That may well happen,
but equally there is all possibility that it might not. On the
supplier's end, equally, the customer's sales forecasts might
not be achieved which might lead to reduced order quantities,
the logistics provider might delay or even lose your entire
shipment, causing claims, or even loss of a customer.So is a
sourcing relationship a gamble?
"Sourcing" is made up of two elements, both of which contribute
to the success or failure:
- Sourcing approaches, and
- Supply approaches
The following steps need to be taken to reducing the uncertainty
and risk in sourcing approaches and strategy:
- Understand global trends
- Define business strategy and select a clear "position"
- Use the business strategy and positioning to define the
sourcing strategy and processes
Global Business Trends
Let us look at what the trends in global business are. One
the retail side, three major trends are clearly visible: cross-border
retailing is growing, retail consolidation is increasing, and
retailers are opting for multiple formats to reach their customers.
All of these changes are prompted by the objective of maximising
the "consumer ownership" - either by accessing new consumers
(in other countries or in a different market segment) or accessing
the same consumer who might express different needs at different
times. These three major trends are even becoming visible in
the same retailer, for example:
- Wal-Mart expanding outside its home market through acquisitions,
while also diversifying into different formats - discount
stores, hypermarket, neighbourhood stores and internet retailing,
or
- Tesco approaching the customer through supermarkets, neighbourhood
stores, convenience stores, hypermarkets, the internet and
catalogues, and also growing its business through acquisitions
in western and central Europe and south-east Asia.
Each trend places a different set of demands on the sourcing
and supply strategies and structures. For example, cross-border
moves create the need for multiple supply bases, due to differential
production costs as well as import regulations, and also highlight
the need to manage increasing logistical complexity. If a supplier
is to keep pace with its major customers, it must be able to
service them in multiple locations equally well.
Consolidation through mergers and acquisitions creates the
opportunities for economies of scale, brings out the need for
large, well-equipped suppliers, but also provides the opportunity
for supplier rationalisation, which can be a threat to the business
of suppliers who may not appear among the list of the "best"
suppliers for the newly merged retail business.
Format migration creates different service needs for the same
retail customer; for example, a high street retailer who normally
has only marginal merchandise returns might face the need to
handle as much as 15-30% returns on a new catalogue or internet
business. Different formats, or different markets can also require
product diversification due to different sizes, or different
price-quality norms.
Global Trade Trends
On the other hand, on the trade side, there have been significant
shifts in terms of trade agreements such as transitioning of
the GATT to WTO, which promises lower import barriers (quotas,
duties) and regional agreements such as NAFTA, which are collectively
leading to encouraging trade across borders.
There is an increasing availability of new low cost supply
bases in close proximity to the major markets (such as Mexico
for North America, and Central Europe and North Africa for Western
Europe) where export growth is booming, creating serious competition
for the well-established trade routes such as Asia to North
America and Western Europe, or intra-EU trade.
|
|
| |
The trend towards cross-border trade
is clearly visible, particularly in the US and EU, where imports
have gained market share from domestic production. In the EU's
case domestic production, while still higher than imports in
terms of share, has actually declined since 1990. USA sourcing
shifts point towards a clearly dominant share of sourcing from
within the Americas, and indicate a growth of a "Free Trade
Area of the Americas" (FTAA) from the NAFTA concept. This would
clearly serve the domestic industry's competitive purposes as
well, since production elsewhere in the Americas could be either
owned or closely controlled by US manufacturers.
The EU, on the other hand, seems to be diversifying its supply
base. While Eastern Europe and North Africa have come up quickly
in the recent years, Asia maintains and is growing a dominant
share, with many other bases expanding or appearing, such as
the Indian subcontinent and new supply countries in South East
Asia.
How Should You Respond?
So what should be your response in terms of future business
strategy? First of all some fundamental shifts must be made
in thinking about sourcing and supply.
If you are a buyer or a sourcing executive, understand
that:
- Sourcing strategy needs to be driven by market fashion and
consumer proposition.
- Different, appropriate sourcing methods can co-exist in
the same business.
- "Best practice" depends on consumer and product life cycle
needs of each business.
A study done by the global consulting firm, Kurt Salmon Associates,
calculated that for every new country that you move into, a
trial order of 10,000 pieces would cost an additional US$ 42,500
in terms of supplier identification, development, product development,
quality assurance etc. - that is over $4 a piece. Is every new
opportunity worth that cost? Will you be able to gain adequate
margins over significant volumes that will make the initial
investment pay for itself? Will the new supply country be able
to offer an extensive enough production base that go beyond
the first products that you have looked at? And even, could
the country actually become a market for you in the future (in
which case it makes eminent sense to develop it as a supply
base)?
To be most effective in the emerging scenario, look for sourcing
platforms or "hubs": countries and supply bases that not only
are strong suppliers right now, but those that can serve as
launch-pads to enter other countries. These platforms or hubs
are typified by being located amidst many other potential supply
bases, they possess intrinsic skills to develop product and
manage production, and have access to a variety of raw material,
both local and imported. Rather than making the buyer hop countries
every time there is a problem or a new opportunity due to lower
cost, the hubs allows the buyer to concentrate efforts in a
region, develop that supply base consistently over a number
of seasons or years, while leaving the low cost or new product
opportunities open in other countries in the proximity.
Understand costs completely: these include not only the primary
product cost, freight and import duties, but also financial
costs (e.g. Letters of Credit, financial administration etc.),
cost of quality assurance, remote business management costs
etc. Further, the drivers need to go beyond primary cost, market
access and quotas, and must take into account measures such
as "realised margins", responsiveness and match with customer
proposition.
Low labour cost supply bases exist even close to the major
markets now - so is Bucharest better or Bangalore? The answer
lies in looking beyond costs alone. What capabilities do you
possess within your organisation, and what do you want from
your supply base? The more product development, supply management
and service capability you can build within your own organisation,
the greater the number of potential supply bases. Typically,
with a highly developed sourcing organisation you would be able
to tap into more low labour cost supply bases.
Three key areas define business focus: Price, Product and
Service. Each demands a different approach to the customer,
and therefore to sourcing and supply. A price-orientation focusses
on efficiency, a product-orientation on innovation and product
development, while a service-orientation focusses on reliability
and responsiveness. You need to determine what combination of
these factors determines your positioning in the competitive
marketplace.
Also understand that traditional sourcing, based on seasonal
patterns and long, variable lead-times are giving way to new
methods. Companies increasingly need to classify their products
as core products, seasonal products and fashion products. Core
products tend to be basic staple items that provide large amounts
of business over long periods of time - the focus in these clearly
needs to be on planning, replenishment and efficient, cost-effective,
consistent supply. Fashion products on the other hand have a
very short selling window, and must be developed and brought
to the market quickly - their value is in their newness and
their being in the market at the right time - the focus here
clearly must be on speed in product development and production.
Research indicates that major companies are indicating a shift
in their sourcing from traditional seasonal patterns to replenishment-type
of sourcing and "speed" sourcing. Have you analysed your own
product range and adapted your sourcing accordingly? If you
are a supplier you also need to understand these issues, and
must adapt your business strategy suitably. Or else you run
the risk of losing your business to a lower cost or more responsive
competitor, who might either be next door, or half-way across
the globe.
The key to survival in the new millennium clearly lies
in:
- Understanding your customer and your customer's customer
- Selecting a clear positioning based on Price, Product and
Service, and
- Defining your competencies in the supply chain.
To do so, it is imperative to put in place all the building
blocks: appropriate management structures, business performance
measures, business processes, training and skill development,
information technology and supply chain relationships. Ignoring
any of these building blocks will only result in a shaky foundation
for future business. |
|